Ferrous Foundry

Automated Sand Plant Make DISA with capacity of mixing 20 M.T. of sand in an hour. Automated Moulding Lines : Arpa 450 :- Box Size 700 X 600 X 250 Arpa 450 :- Box Size 700 X 500 X 250 Arpa 300 :- Box Size 500 X 500 X 250 1 Dual Track Induction Furnaces Make INDUCTOTHERM Capacity 1 Ton each. 2 Dual Track Induction Furnace Make INDUCTOTHERM Capacity 500 Kg. Shell Core Shooters from SUSHA Founders. Fully Equipped Pattern Shop with all Modern Pattern Making Facilities. Shot blasting machines : Disa Make Hanger Type Shot Blasting Machine. Tumblast Type Shot Blasting Machine Modernized Laboratory with Spectrometer, Image Analyser & Metallurgical Microscope & All Sand Testing Facilities like permeability test, grain size, moisture content, mould hardness & Strength etc.

Die Casting

High Pressure Die Casting

250 TONS HPDC MACHINE with auto ladle/auto spray facility Make ZITAI. : 2 Nos. 350 TONS HPDC MACHINE with auto ladle/auto spray facility Make SINATEK. 420 TON HPDC MACHINE with auto ladle/auto spray facility make ZITAI. 400 TON HPDC MACHINE Make BUHLER 2 Nos.

Melting & Holding Furnaces.

Fettling Shop.

Design & Development

We have an in-house modern tool design & development facility and a tool room equipped with CAD/CAM centers equipped with ultra-modern design & manufacturing software’s, CNC machines and EDM (Electrolytic Discharge Machine)

Designing:

Metal Flow Analysis Pro Cast Simulation Software 2011 CAD – Solid Works 2009 Uni Graphics UGNX 6.0 CAM – Delcam (Powermill 8) AUTO CAD Workstation HP XW-4600 Workstation LENOVO MT-M-6243 Plotter HP Design jet 500 Plus

Tool Room

CNC Vertical Machining Centers Make HAAS, MAKINO, DMG CNC Turning Centers Make HAAS, DMG, ACE Radial Drill Machine Make BATLIBOI E D M Machine Make ELECTRONICA Surface Grinder Make PRAGA

Machining

CNC (Computer Numerical Control) machines make ACE,NAKAMURA,DMG,HITACHI SEIKI & Nos. 15.

VMC (Vertical Machining Center) machines make HAAS,ACE,MAKINO,DMG,JYOTI & Nos. 13.

HMC (Horizontal machining center) machines make BRIDGE PORT,DMG & Nos. 2.

Quality Assurance Lab

Quality is considered sacrosanct at Magma Mettcast Ltd. The company is dedicated to ensure business growth through customer satisfaction by continually meeting development, product and delivery specification at competitive prices with close co-operation and involvement of all employees and business associates.

The company regularly conducts training sessions for its employees and management on these practices, to keep them abreast of the changing trends and technology.

To ensure the excellent quality and reliability of every part and the 100% customer's satisfaction, "ZERO FAULT" is the goal to our quality assurance system.

We have following set up to ensure & supply defect free products to our customers:

Co-ordinate Measuring Machine (CMM) Make CARL ZEISS. Spectrometer Make SPECTROMAXX. Image Analyser & Metallurgical Microscope. Sand Testing Equipments. Universal Testing Machine. Hardness Testing Machine. Molten Metal Temperature Measuring Instruments. C E Meter. Height Gauges Vernier Calipers Micrometers Gauges

Power Backup

Magma has 100% power backup.

Magma has 2165KVA capacity.

No interruption in production.

Magma utilize its electrical resource in such manner that it does not effect on environment. i.e. ( Air pollution, Sound pollution, Safety manners )

SUDHIR MAKE 580KVA	SUDHIR MAKE 1510KVA	ASHOK LEYLAND MAKE 75KVA